The system is designed for receiving grain lots of grains, legumes, maize, oilseed rape and cereal crops of the vehicle, its subsequent pre-cleaning, drying, temporary storage of grain and discharge it into a means of transport or storage.

The complex consists of the receiving department, cleaning department, the drying compartment, compartment for temporary storage of dry grain, grain tempering system on vehicles, internal transport of grain, manual and automatic control systems of technological process, the operator of the modular type and equipped Zernometatel, Grain and two aerators.

1. Admissions Office consists of a receiving hopper with built-in metal transport mechanism and the possibility of a regulatory filing. The hopper is equipped with an awning that protects from rain. All the equipment is modular and comes unassembled general purpose vehicles.

Composition:

  • Conveyor inclined KTJA 60-6,6, capacity of 60 t / h;
  • Hopper C PB.00.000, metal, with bars, capacity of 48 tons .;
  • The conveyor hopper curved KTJf 60-8, capacity of 60 t / h;
  • The canopy over the hopper S-NPK 20.000.

2. Grain department is equipped with the exhaust air purification system and is designed as a separate metal structures, ensuring the installation of pre-cleaning machines of grain heap and primary cleaning machines. Grain cleaning machines provide high performance and quality of treatment in conditions of high humidity and contamination of grain heap.

Composition:

  • Machine prefilter COM-60, a capacity of 60 t / h;
  • Machine preliminary and primary treatment of CSA-50 with three sets of sieves – 2 pcs, capacity 100 t / h at a pre-cleaning capacity of 40 t / h with intensive cleaning;.
  • Support structure grain cleaning IKP C-10,000 consists of five bins for waste capacity of 32 m 3 with the division into fractions.

3. The drying compartment is made of galvanized steel, ensures the release of the grain with the regulation of performance, there is automatic control of the fill level of the grain, the coolant temperature control and grain, as well as the heating of the drying and cooling. Graduation dryers mechanism provides continuous release of grains, as well as a device linked to the wet grain bucket elevator, to switch nedosushennogo feed grain back into the dryer.

Ingredients :

  • Zernosushilka shaft S 616, made of galvanized steel, the filling volume of 65 m 3 , is provided with the release of grain capacity control, there is automatic control of the fill level of the grain, as well as a device linked to the wet grain bucket elevator, to switch nedosushennogo feed grain back into the dryer;
  • Unloading conveyor dryers KTJG-60-7,4, capacity of 60 t / h;
  • The heat source for liquid fuel PGA-1800+ or heat generator on gas fuel PGA-1800 + D, heating the coolant level of 40-120 ° C, the volumetric flow of the heated coolant 60,000 m 3 / h.

4. Department of temporary storage of grain is made of galvanized steel, with active ventilation system.

Composition:

  • The buffer silo SpA 9/8, made of galvanized steel, with active ventilation system with a capacity of 470 tons;
  • Unloading conveyor KTBU-40-9, a capacity of 60 t / h.

5. Grain release system on vehicles manufactured from galvanized steel:

Ingredients:

  • Expeditionary tank AR-12, made of galvanized steel, the total volume of 61.5 m 3 .

6. domestic grain transportation system is made of galvanized steel and is equipped with automatically operating device to prevent reverse tape when it is a sudden stop, as well as speed control device and escaping tape.

Composition:

  • Noria feed on grain cleaning RCA 23/01/60, made of galvanized steel, capacity of 60 t / h;
  • Noria feed grain on the dryer RCA 23/02/60, made of galvanized steel, capacity of 60 t / h;
  • Noria supply of grain dryers RCA 21/03/60, made of galvanized steel, capacity of 60 t / h;
  • (Elevator equipped with automatically operating device to prevent reverse tape when it is a sudden stop, as well as speed control device and the slack tape)
  • The support structure elevators S-21.000 IPOs, prefabricated welded tubular truss with observation decks and balconies;
  • The system of industrial pipelines, made of galvanized steel.

7. The complex is controlled from the operator in manual or automatic mode with the output parameters of your computer using a system of automatic control and visualization. The operator is a metal container with building insulation, modular prefabricated.

8. Power of the complex is carried out by a three-phase AC circuit, electrical equipment meets the SAE and PTE.

9. The operator, modular prefabricated metal building with container insulation.

All the elements and mechanisms of the complex have stairs, doors, service platforms, ensure safe access for cleaning, maintenance and repairs in accordance with GOST 12.2.042.

The warranty period of 2 years.
Installation and commissioning of the equipment supplied are carried out “turnkey” forces “Supplier”.

The complex has the following characteristics:
 

Parameter name, specifications,
unit of measure

“LEAD-ARAY”
CFFC-30

“LEAD-ARAY”
CFFC-30

“LEAD-ARAY”
CFFC-40

“LEAD-ARAY”
CFFC-40

1. Performance in cocurrent mode routine using buffer silo is not less than 50% for wheat shift time decrease in humidity from 20% to 14 t / h,
at least *:
– 3a 1 hour basic time:       

 

 

thirty**

 

 

thirty**

 

 

40 **

 

 

40 **

2. Sediment volume of the dryer housing, m³

65

65

73

73

3. Type of fuel used

Liquid fuel

Gas

Liquid fuel

Gas

4. Thermal power, kW, not less

2670

2670

3100

3100

5. Specific fuel consumption per ton of planned:
– gas, 3, not more than
– diesel fuel, l, no more than

 


6.6 ***

 

9 ***

 


6.6 ***

 

9 ***

6. Installed power, kW, not more

134

136

134

136

7. Specific power consumption, kW · h / t,
no more ****

4.2

4.2

4.2

4.2

8. Dimensions, m, not more than
8.1 area dimensions for installation of the complex in terms of
            – length
            – width
8.2. Height (in elevators support structure)

 

40
23
24.8

 

40
23
24.8

 

40
23
24.8

 

40
23
24.8

9. Unevenness drying,%, no more than

2

2

2

2

10. Crushing grain,%, no more than

0.22

0.22

0.22

0.22

11. The coefficient of reliability of the process, at least

0.98

0.98

0.98

0.98

12. Hours of the complex failures, h, not less

800

800

800

800

13. Specific total labor input of operational maintenance man-hours / h, not more

0.05

0.05

0.05

0.05

14. The operative time every shift maintenance, h, max

0.75

0.75

0.75

0.75

15. availability factor

0.97

0.97

0.97

0.97

16. Lifetime, years, not less

15

15

15

15

17. Resource to retirement, h,
not less

12000

12000

12000

12000

18. Number of staff by occupation:
     – Operator
     – Assistant operator

 

1
1

 

1
1

 

1
1

 

1
1

* Data on the performance of the complex, depending on the initial moisture content are shown in Appendix B.
** When the coolant temperature of 110 ° C in a continuous-flow mode at an ambient temperature of 15 ° C, relative humidity from 35 to 70%, the grain temperature of 75 ° C , when the content of the grain is not more than 3% impurities.
*** On the wheat at lower humidity in the range from 20 to 14% at medium temperature 110 ° C in a continuous-flow mode, at ambient temperatures not below 15 ° C, relative humidity of 35 to 70%, when the content of the grain is not more 3% of impurities.
**** These exclude electricity consumption for discharging from silos.